Falcon Agrifriz Foods VMS Consultants | Architectural, Structure Engineering Design Services, Architect consultant India, Gujarat, Ahmedabad

Project Overview and Key Design Considerations

Falcon Agrifriz Foods (formerly known as FMEL Agrifriz Foods), a prominent venture of the Falcon Group, has established India’s largest and most advanced frozen potato processing facility. Spanning a vast 25-acre (91,000 sqm) land parcel, the plant is a critical cornerstone of Gujarat’s emergence as a global hub for processed potatoes.

The architectural and structural design was engineered to support a massive 15 metric tons per hour French fry production line alongside a 3.5 tons per hour specialty line for wedges, nuggets, and hash browns. The plant’s structural framework was built to house heavy-duty automated washing, steam peeling, and optical sorting equipment, as well as a 350-meter-long integrated fry line.

Year

2025

Location

Detroj, Gujarat

Built-up Area

32,000 sqm

Product

Frozen French Fries and Potato Products

VMS Scope and Project Outcomes

VMS provided a comprehensive multidisciplinary engineering suite, including Master Planning, Architectural, Structural, and MEPF services. Our scope was vital in designing the specialized industrial utilities required for high-volume potato processing, such as high-pressure steam distribution, advanced ammonia-based refrigeration systems for flash freezing, and a massive integrated cold storage infrastructure.

The facility includes advanced waste management systems that recycle 95% of processed water and convert potato waste into biogas and eco-friendly briquettes. VMS helped create a facility that supports over 4,000 contract farmers and sets a new global benchmark for the Indian food processing industry.

Testimonials

Hear From Our Clients

Shubham Extrusion

We appreciate the design, engineering, and technical expertise extended by VMS, along with their support in procurement services. Their coordination, responsiveness, and value engineering proposals played a key role in the smooth planning and execution of this project. Their understanding of project delivery ensured alignment with our objectives for schedule, quality, and operational functionality. We are pleased with the services provided and look forward to continuing this professional relationship in our future endeavors. We wish the team at VMS continued success ahead.

Uflex

VMS was appointed as principle Architect and structural consultants by Uflex. They performed well during entire span of project and supported entire site team by providing immediate response where ever asked from site. They are ready to accept suggestion given by site team, vendor, supplier to reduce execution time and improve quality of work. Initially they were in very much advance stage for providing GFC at site where 2 contractual milestones achieved ahead of schedule.

Constantia Flexibles

With technical skills and expertise, VMS has played its role very well in development of our Greenfield Project at Changodar. Their result-oriented involvement in project management helped to achieve the time line of the project, within the budget. We really appreciate your efforts and professionalism by which you have completed the project well on time.

McCain Foods

We are thankful to VMS for their long association with us and providing sincere & effective services. Their cooperation & needful services has helped to our business for smoothly operation and has let to respectful & meaningful business relationship between the organizations.

Metso

VMS was engaged by Metso to provide consulting Engineering Services for the design and construction of an Industrial Park (Metso Park). We are satisfied with the services provided by VMS and would recommend them without hesitation.

Siemens Gamesa

We would like to thank VMS for their contribution in successful completion of our fast paced project of Blade Manufacturing Unit at Baroda. Based on our satisfactory experience, we have extended our relationship and have appointed VMS for our new Greenfield Project at Andhra Pradesh.

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