Project Overview and Key Design Considerations

This large-scale textile project involved designing a high-efficiency spinning mill to house 51,072 spindles for cotton yarn production. 

The primary design challenge was to create an expansive, column-free floor plate that allows for the seamless installation of long-ring frames and automated winding machinery. We focused on optimizing the internal micro-environment to ensure consistent yarn quality across varying counts, from Ne 8s to Ne 40s. 

The structural framework was engineered to mitigate the high-frequency vibrations inherent in spinning operations while supporting massive roof-mounted ventilation units. Our architectural layout prioritizes a unidirectional material flow—from cotton bale plucking to final yarn conditioning and packing.

Year

2020

Location

Rajkot, Gujarat

Built-up Area

22339 sqm

VMS Scope and Project Outcomes

VMS delivered integrated Architectural, Structural, and MEPF consultancy services, focusing on the rigorous utility requirements of a modern textile mill. We designed specialized HVAC and humidification systems critical for maintaining the fiber moisture content required for high-speed spinning. 

The plant is now a core asset in Fiotex’s portfolio, providing the technical resilience needed to diversify into value-added textile products and expand their global market presence.

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